Dollar Tree builds 1.25M sq ft hub to grow its supply chain

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Dollar Tree’s latest move into the southwestern US marks a strategic shift in how the discount retailer approaches supply chain expansion. The company is developing a 1.25 million square foot distribution center just outside Phoenix, Arizona, with an opening slated for spring 2026. The facility will support stores across Arizona, Nevada, New Mexico, Utah, and Colorado, improving coverage in a region where distribution capabilities were previously limited.

The investment goes beyond square footage. The Arizona site will support both Dollar Tree and Family Dollar operations and improve product flow through a region that has become increasingly important for retail growth. This expansion comes alongside a 12.3 percent increase in net sales, underscoring the link between infrastructure investment and revenue opportunity.

Retailers today face growing pressure to deliver faster while managing cost and disruption. A well-placed distribution center is now a competitive asset. Dollar Tree’s selection of Arizona, combined with the size and function of the facility, signals an effort to balance operational efficiency with resilience in a market facing rising labor costs, freight volatility, and extreme weather events.

Supply chain resilience and regional coverage drive site selection

Arizona offered Dollar Tree a mix of infrastructure access, workforce availability, and land value that made the location strategic. Its proximity to major freight corridors, including interstates and rail lines, allows for reliable transportation throughout the Southwest. For a company managing both direct-to-store and regional fulfillment, location matters as much as scale.

Site selection in today’s market is rarely just about acreage. Retailers are looking for regions where they can scale workforce, manage costs, and access population growth. In this case, Arizona provides all three. The facility reflects Dollar Tree’s broader approach to network design, which emphasizes regional balance and flexible delivery capabilities.

Creating jobs while building flexibility

The Arizona facility is expected to create more than 400 jobs, offering new employment opportunities across warehouse operations, facility support, and logistics coordination. In a labor market that continues to feel the effects of automation and economic adjustment, the project presents a clear signal of growth.

While automation will likely be part of the Arizona buildout, human labor remains essential in distribution. Dollar Tree has already adopted labor-saving delivery practices in other regions, such as rotacart systems that streamline store unloading. But the company has also emphasized flexibility, maintaining roles that allow for adaptation and scale.

A large regional center like this supports not just logistics functions, but also job security and operational continuity. In areas affected by economic uncertainty, that impact can be significant.

From tornado recovery to long-term strategy

The Arizona facility complements another major logistics project underway in Marietta, Oklahoma, where Dollar Tree is rebuilding a 1 million square foot distribution center destroyed by a tornado in 2023. Both facilities are similar in scale and serve overlapping regions, indicating a coordinated plan to decentralize and strengthen the company’s logistics network.

The Marietta loss disrupted service to hundreds of stores, but the company’s response was not only to replace the center, but to build smarter. Together, the Oklahoma and Arizona centers reflect a strategy focused on recovery and long-term resilience. Distribution redundancy is no longer viewed as excess capacity. It is essential insurance against physical disruption and operational bottlenecks.

Managing pressure from tariffs and margins through logistics control

Dollar Tree, like many large retailers, faces persistent pressure from tariffs, supplier costs, and tight margins. These economic forces are shaping supply chain decisions, prompting companies to look for ways to control what they can, often starting with logistics.

By investing in regional distribution centers, Dollar Tree can localize inventory, manage transportation more efficiently, and adapt SKU assortments to specific regions. The company is also negotiating supplier pricing, modifying product specifications, and removing low-margin items from its assortment. These moves are made easier with stronger warehouse and fulfillment infrastructure.

In this context, the Arizona facility becomes more than a warehouse. It is part of a larger cost management framework that connects sourcing, storage, and delivery. And as margin pressure continues across the sector, these capabilities will be critical to sustaining performance.

Dollar Tree is one of many national retailers adjusting their logistics models. Walmart continues to open high-tech regional fulfillment centers, often supported by automation and robotics. Target is expanding its sortation center model, increasing delivery speed and reducing transportation costs in metro markets. Amazon, too, is shifting some of its focus toward micro-fulfillment and same-day capabilities.

For Dollar Tree, the Arizona and Oklahoma projects are examples of how logistics can serve both strategic and operational goals. Whether the company is absorbing supply shocks or supporting growth across regions, distribution is at the center of how that strategy plays out.

Sources:

ASOS corporate release